Medical Device
Precision Manufacturing

From DFM to production, ISO 13485-controlled manufacturing ensures traceability, compliance, and consistent quality.

  • Delivery in 3 days
  • Accuracy ±0.01mm
  • Materials traceability 100%
ISO 13485:2016 ISO 9001:2015 ISO 14001:2015
Precision Manufacturing Parts

Integrated Manufacturing & Engineering Capability

We combine key manufacturing processes to support medical device development at every stage—from prototyping and validation to low- and mid-volume production.

With CNC Machining, Injection Molding, Urethane Casting, Sheet Metal Fabrication, and secondary operations under one roof, we help teams reduce supplier handoffs, shorten lead times, and maintain greater consistency throughout development.

CNC Machining

CNC Machining

Turning part design into high-precision components for engineering validation and assembly trials. With 3-, 4- and 5-axis CNC machines running 24/7, we help teams iterate faster while delivering consistent quality.

  • Lead time: as fast as 3 days
  • Max size: 1600 × 1100 × 500 mm
  • Ideal quantity: 1–3,000+ parts
  • Precision: ±0.01 mm accuracy
  • One-stop: Machining, finishing, and assembly
Injection Molding

Injection Molding

Ideal for bridge production and volume manufacturing, with options for overmolding, insert molding and family molds to optimize cost and throughput.

  • Lead time:as fast as 7 days
  • Clamping force: Min: 80 tons (10 × 10 × 5 mm part).
    Max: 480 tons (830 × 810 mm mold)
  • Ideal quantity: 50–100,000+ parts
  • 100+ materials: biocompatible and medical-grade options
  • Traceability: CoA, FAI reports, and RoHS/REACH support
Vacuum Casting

Vacuum Casting

Fast, cost-effective way to produce small-batch medical plastic parts for design validation, functional testing, and pilot builds—without committing to expensive tooling. Ideal for complex housings and functional structures.

  • Lead time: as fast as 7 days
  • Max size: 2400 × 1600 × 1200 mm
  • Ideal quantity: 15–200 parts
  • Complexity: Undercuts, thin walls, and detailed features
  • Tooling advantage: No costly hard tooling required
Sheet Metal Fabrication

Sheet Metal Fabrication

Including laser cutting, bending, welding, finishing, and assembly—for medical device enclosures, structural components, mounting brackets, and instrument housings.

  • Lead time: as fast as 3 days
  • Max size: 2200 × 1800 mm
  • Ideal quantity: 1–1,000 parts
  • Processes: Cutting, bending, finishing, and assembly
  • Assembly-ready: In-house hardware inserts

Common Medical Applications

From early development to production, our manufacturing services
support a variety of medical device applications. Here are some examples we frequently help bring to life.

Diagnostic Device
Laboratory Instrument
Monitoring Equipment
Wearable Device
Microfluidic Device
Rehabilitation Device

Medical Materials

Click below to filter by material attribute and browse suitable options for regulated medical applications.

PEEK
Polyether Ether Ketone

  • High heat
    resistance
  • Chemical
    resistance
  • High
    strength

High-performance plastic with excellent strength, stability, and sterilization compatibility.

    Typical Applications

    • • Medical device components
    • • Diagnostic device parts
    • • Precision structural components

PEI
Polyetherimide

  • High
    temperature
  • Dimensional stability
  • Rigidity

Rigid engineering plastic with high heat resistance and excellent dimensional stability.

    Typical Applications

    • • Sterilizable housings
    • • Functional medical enclosures
    • • Reusable device components

PC
Polycarbonate

  • High
    clarity
  • Impact
    resistance
  • Dimensional
    stability

Transparent plastic with high impact resistance and a clean cosmetic finish.

    Typical Applications

    • • Diagnostic covers
    • • Transparent housings
    • • Medical equipment panels

PP
Polypropylene

  • Chemical
    resistance
  • Lightweight
  • Fatigue
    resistance

Lightweight plastic with good chemical resistance and cost efficiency.

    Typical Applications

    • • Disposable medical parts
    • • Caps and containers
    • • Fluid handling components

Aluminum
Aluminum Alloy

  • Lightweight
  • Good
    machinability
  • Corrosion
    resistance

Lightweight metal with good machinability, corrosion resistance, and strength-to-weight performance.

    Typical Applications

    • • Medical device housings
    • • Diagnostic equipment components
    • • Lightweight structural parts

316L SS
316L Stainless Steel

  • Corrosion
    resistance
  • Strength
  • Machinability

Medical-grade metal with excellent corrosion resistance, strength, and machining performance.

    Typical Applications

    • • Medical device components
    • • Medical device frames
    • • Precision CNC parts

PA
Nylon

  • High
    strength
  • Wear
    resistance
  • Toughness

Durable engineering plastic with excellent mechanical strength and self-lubrication.

    Typical Applications

    • • Gears & bearings
    • • Structural components
    • • Mechanical housings

POM
Acetal

  • High
    stiffness
  • Low
    friction
  • Dimensional
    stability

Rigid, low-friction polymer often used for precise moving parts.

    Typical Applications

    • • Precision gears
    • • Bearings & cams
    • • Pump and valve parts

PA6+GF30
Glass Fiber Reinforced Nylon

  • High
    strength
  • Heat
    resistance
  • Rigidity

Glass fiber reinforced nylon with enhanced stiffness, strength, and thermal stability.

    Typical Applications

    • • Engine covers
    • • Structural brackets
    • • Functional housings

PTFE
Teflon

  • Low
    friction
  • Chemical
    resistance
  • High
    temperature

Self-lubricating and chemically inert polymer with exceptional wear resistance.

    Typical Applications

    • • Seals & gaskets
    • • Sliding components
    • • Chemical-resistant fittings

PEEK
Polyether Ether Ketone

  • High
    temperature
  • High
    strength
  • Chemical resistance

High-performance polymer retaining strength and stability above 250 °C.

    Typical Applications

    • • Engine components
    • • High-performance gears
    • • Precision housings

PPS
Polyphenylene Sulfide

  • Heat
    resistant
  • Flame
    retardant
  • Stable

Engineering plastic with continuous use above 200 °C and inherent flame retardancy.

    Typical Applications

    • • Electrical connectors
    • • Pump housings
    • • Under-hood parts

PC/ABS
Blend

  • Heat
    resistance
  • Impact
    strength
  • Dimensional
    stability

Blend material combining PC toughness with ABS processability.

    Typical Applications

    • • Interior panels
    • • Electronic housings
    • • Functional prototypes

ABS
Acrylonitrile Butadiene Styrene

  • Impact
    resistance
  • Rigidity
  • Processability

Tough plastic with dimensional stability and versatile finishing options.

    Typical Applications

    • • Dashboards
    • • Device housings
    • • Enclosures

PP
Polypropylene

  • Lightweight
  • Chemical
    resistance
  • Flexibility

Versatile polymer with toughness, fatigue resistance, and chemical stability.

    Typical Applications

    • • Containers
    • • Fluid housings
    • • Interior trim

TPE/TPU
Thermoplastic Elastomer / Polyurethane

  • Elasticity
  • Soft
    touch
  • Wear
    resistance

Flexible, rubber-like plastics with excellent elasticity and abrasion resistance.

    Typical Applications

    • • Seals & gaskets
    • • Grips & handles
    • • Cushioning parts

LDPE/HDPE
Polyethylene

  • Flexible
  • Chemical
    resistant
  • Lightweight

Durable, versatile plastics widely used in storage and structural parts.

    Typical Applications

    • • Tanks & pipes
    • • Containers
    • • Fluid reservoirs

PS
Polystyrene

  • Transparency
  • Easy
    processing
  • Cost-effective

Clear plastic with good dimensional stability but low impact resistance.

    Typical Applications

    • • Transparent housings
    • • Optical parts
    • • Disposable labware

PC
Polycarbonate

  • Transparency
  • Impact
    strength
  • Heat
    resistance

Extremely tough and transparent polymer for demanding visual and functional uses.

    Typical Applications

    • • Headlamp lenses
    • • Protective covers
    • • Casings

PP
Polypropylene

  • Lightweight
  • Chemical
    resistance
  • Food
    grade

Versatile polymer with toughness, fatigue resistance, and chemical stability. Food-grade options available.

    Typical Applications

    • • Food containers
    • • Medical devices
    • • Chemical storage

LDPE/HDPE
Polyethylene

  • Flexible
  • Chemical
    resistant
  • Food
    safe

Durable, versatile plastics widely used in storage and structural parts. Excellent for food contact applications.

    Typical Applications

    • • Food packaging
    • • Chemical tanks
    • • Medical containers

PTFE
Teflon

  • Low
    friction
  • Chemical
    resistance
  • Food
    grade

Self-lubricating and chemically inert polymer with exceptional wear resistance. Food-grade options available.

    Typical Applications

    • • Food processing seals
    • • Chemical-resistant fittings
    • • Medical components

* For more material requirements, please contact our experienced engineering team here.

Quality Assurance for Medical Manufacturing

ISO 13485–based quality system combining expert teams, advanced inspection equipment, and structured quality processes.

Professional Quality Team

Professional Quality Team

  • Professional QC specialists with strict quality management practices

    Professional QC specialists with strict quality management practices

  • Quality control planning at the project review stage

    Quality control planning at the project review stage (DFM & risk review)

  • Full quality traceability from raw materials to delivery

    Full quality traceability from raw materials to delivery

Advanced Inspection Equipment

Advanced Inspection Equipment

  • Incoming materials inspection

    Incoming materials inspection: XRF analyzer, Infrared C & S Analyzer

  • Dimensional and geometry inspection

    Dimensional and geometry inspection: • CMM • 2D Image Measuring Machine • Flash Measuring Machine • 3D Scanning System

Strict Quality Control Process

Strict Quality Control Process

  • IQC: Incoming Material Inspection for compliance verification

    IQC: Incoming Material Inspection for compliance verification

  • FAI and IPQC

    FAI: First Article Inspection with full dimensional reports

  • In-process inspection and critical dimension monitoring

    IPQC: In-process inspection and critical dimension monitoring

  • Final inspection with CoA / CoC documentation

    OQC: Final inspection with CoA / CoC documentation

Quality Certification

Quality Certification

  • FDA Class I & II Support

    FDA Class I & II / EU MDR Support

  • ISO 13485 Certified Quality System

    ISO 13485 / ISO 9001 / ISO 14001 Certified

  • Traceability & Documentation Control

    Traceability & Documentation Control

Successful Case Study

Medical Diagnostic Device — Prototyping & Production Support
Diagnostic Device — On-demand Production

Challenge: Complex geometry, tight tolerances, and EMC needs
Solutions: CNC + Injection molding + EMC coating
Result: Lead time reduced by 50% and cost reduced by 30%

Analytical Instrument — BTO Production
Analytical Instrument — BTO Production

Challenge: 400 units/year with flexible batch and consistent quality
Solutions: CNC + Injection Molding + Urethane Casting
Result: Lead time reduced by 50% and cost reduced by 70%

Biochemistry Analyzer — Pilot Production
Biochemistry Analyzer — Pilot Production

Challenge: Low annual demand of 500 units with complex geometry
Solutions: Urethane Casting for flexible low-volume production
Result: Cost reduced by 80% and development cycle cut by 50%

Dental Medical Instrument — Pilot Production
Dental Medical Instrument — Pilot Production

Challenge: Complex and precision structure for small-batch medical parts
Solutions: CNC + Urethane Casting for prototyping and low-volume production
Result: Enabled stable, cost-effective small-batch manufacturing

A Structured Workflow from Design Review to Delivery

From file review to delivered parts, our workflow helps medical teams improve visibility, traceability, and execution control.

Submit Your Design Files

Submit Your Design Files

  • Share your 2D and 3D files under NDA
  • Receive Your Parts Secure file sharing and clear technical alignment
Get DFM Report

Get DFM Report

  • Receive feedback on design, material, and process choices
  • Receive Your Parts Identify risks earlier
Receive a Quotation

Receive a Quotation

  • Get a quotation based on confirmed project requirements
  • Receive Your Parts Plan with clearer cost and lead time visibility
Move into Manufacturing

Move into Manufacturing

  • Production, finishing, and inspection under one roof
  • Receive Your Parts One-stop service, more consistent quality
Receive Your Parts

Receive Your Parts

  • Parts are packaged & shipped after final inspection
  • Receive Your Parts Reliable delivery with full traceability

Resources for Medical Manufacturing

Enhance Durability and Appearance-Custom Anodizing Solutions for Metal Mechanical Parts

Explore how CNC Machining overcomes small-batch challenges, tight tolerances, and regulatory demands in medical manufacturing.

How CNC Machining Accelerates Medical Device Manufacturing with Precision and Speed

A practical guide to accelerating medical device development—from design verification & validation to production transfer under ISO 13485.

Slash Your CNC Part Costs—  4 Smart Design Tips to Minimize Setups

Discover the 4 critical factors that ensure safe, compliant, and production-ready medical injection molded components.

Get a Quote

Select services*
For the 3D drawing, STP/STEP, IGS/IGES, STL, SLDPRT or X_T formats are preferred.
For multiple files, please compress multiple files into a ZIP or RAR file.
RPWORLD will always keep your documents confidential and protect your intellectual property.